Chemical Manufacturer

Challenges

Facing & solving industry challenges

Pain points in segment
Manual Handling
Acme Solution

Product & Worker Safety

Manual Handling / Acme Solution

Manual Handling

Accidents can happen despite safety measures and trainings. There is a risk of spills, leaks, and explosions, which can lead to serious injuries and a negative impact on the environment. When handling heavy or non-standard products, the risk increases.

Acme Solution

Robotics, AS/RS and conveyors equipped with smart sensors and Programmable Logic Controllers (PLCs) help transport, store or palletise goods in a consistent and predictable manner to avoid collision or damage, improve communication and coordination between workers, and provide real-time monitoring of the manufacturing process.

Productivity

Manual Handling / Acme Solution

Manual Handling

Labour-intensive processes such as loading and unloading, palletising, and safe material movement and storage can slow down operations significantly, especially for hazardous chemicals. Other factors, such as temperature control and segregation of chemicals by hazard level, can further restrict productivity.

Acme Solution

Automating chemical handling improve efficiency, reduce risk, and free up workers for other tasks. Conveyor systems can be used to transport chemicals without the need for manual lifting or carrying. AS/RS help safely store and retrieve chemicals in high-density racks. Robots can be used to handle hazardous chemicals and perform a wide range of applications.

Handling Accuracy

Manual Handling / Acme Solution

Manual Handling

Manual materials handling can be error-prone. Workers may make mistakes when picking, packing, or shipping chemicals, which can lead to quality problems or even product recalls.

Acme Solution

Automation solutions equipped with smart sensors and PLCs help ensure that chemicals are handled in a consistent and predictable manner, as well as in the correct quantities and at the correct temperatures, while reducing the risk of errors.

Operational Cost

Manual Handling / Acme Solution

Manual Handling

Labour, equipment, and training are needed to keep operations running smoothly and chemicals handled safely. For manual operations with fluctuating demand, it can be hard to source additional manpower short-term and ensure timely training.

Acme Solution

Conveyors, AS/RS systems, and other automated solutions move chemicals quickly and efficiently, with significantly reduced risk of accidents or errors. Automation solutions can integrate all aspects of the materials handling process, from picking and packing to shipping, reducing labour- and cost-intense processes.

Space Management

Manual Handling / Acme Solution

Manual Handling

Warehouses often require wide aisles for forklifts to maneuver, are restricted in height due to their reach limitations, and need to factor in different storage requirements for different chemicals, which limit the overall storage capacity.

Acme Solution

Automated Storage and Retrieval Systems and smart software solutions allow for better use of existing warehouse space in height and density, while taking special storage needs into account. They can operate accurately and safely in extreme environments and harsh temperatures if required.

Solutions

Chemical Manufacturer / Specific solutions

  • 01
    Pallet handling

    Pallets play a vital role in material handling. Automated pallet handling solutions throughout the different stages of your operational process will help you realise significant business advantages.

    Our tailor-made solutions to your specific needs can integrate with your existing systems for a seamless material flow.

  • 02
    Robotics

    Reallocate your staff's time on higher-value work, while robots take care of repetitive or dangerous tasks, increasing your throughput, reducing accidents or leakage, and cutting operational cost.

  • 03
    Shelving & Racking

    Shelving and racking systems let you make the most of your warehouse's storage space. 

    Explore dependable and operationally effective solutions that can be tailored to your requirements.

  • 04
    Software & Controls

    Experience improved accuracy, refined management, operational transparency and higher product quality through software and control solutions that manage and monitor your processes reliably.

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